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APPLICATIONS FOR STEEL AND STAINLESS STEEL

Security & Defence Industry – Materials Solutions for the most Demanding Military Requirements

Whether for land, air or naval systems, Steel Defence Solutions develops and manufactures high-quality steel and stainless steel components for applications where reliability, materials expertise and security of supply are critical.

Requirements

Every Application has its own Requirements.

Every application places specific demands on materials, manufacturing and quality assurance. Steel Defence Solutions develops and supplies high-quality steel and stainless steel components for demanding defence projects – tailored to the technical, functional and safety-related requirements of each application.

Whether for land, air or naval systems, infrastructure or logistics, SDS combines European manufacturing, metallurgical expertise and an integrated value chain – from raw materials and melting through to fully machined finished products. The result is reliable components and assemblies for applications where mechanical strength, security of supply and long-term availability are essential.

Development Partner for Demanding Defence Applications

  • German and European manufacturing capabilities and a qualified partner network for maximum security of supply and short decision-making processes.
  • Standardised or project-specific high-performance materials designed to withstand extreme mechanical, thermal and corrosive stresses.
  • Development, manufacturing, further processing and quality assurance within a coordinated value chain.
  • Technical advice and support at every stage of the project.
  • Reliable components and assemblies for applications with the highest demands on quality, service life and operational readiness.
Landsystem

Applications

Submarines & Unmanned Underwater Vehicles (UUVs)
Naval Vessels
Military Vehicles & Armoured Systems
Aerospace & Unmanned Aerial Systems (UAS)
Weapon Systems & High-Load Applications
Infrastructure & logistics

MARITIME APPLICATIONS

Maritime Security and Defence Industry

Saltwater exposure, corrosion and service lives spanning several decades place the highest demands on materials and manufacturing quality. Non-magnetic high-performance steel grades, for example, enable an extremely low magnetic signature, helping to minimise detectability. Drawing on decades of experience with high-alloy stainless steels, SDS develops durable components for maritime applications. Through obsolescence management, spare parts manufacturing and reproducible manufacturing processes, we also help ensure the long-term availability of safety-critical systems.

  • Weldable stainless steel grades - Hull structures, pressure hulls and piping systems (e.g. 1.4317, 1.4468, 1.4469).
  • Non-magnetic stainless steel grades - Submarines and mine countermeasure vessels (e.g. 1.3964, 1.3967).
  • High-strength cast steel grades - Hull structures, topside structures and deck constructions (e.g. 1.6220).
  • Corrosion-resistant stainless steel grades - Components exposed to permanent seawater contact (e.g. 1.4565).
Weiterverarbeitung
Optronic Mast Systems
Mast tubes, guide systems, bearings
Material: 1.4469 Super Duplex stainless steel castings
Certification: DNV / WIWeB
Pressure Hull Hatches
Internal decks, outer hull structures, torpedo tubes
Material: 1.4468 Duplex stainless steel castings
Certification: DNV / WIWeB
Naval Gun Components
Muzzle flash suppressors, muzzle brakes, compensators manufactured from high-temperature-resistant stainless steels.
Gun cradles
Submarine mast tubes
Submarine outer tubes
Rudder stock sleeves (shipbuilding)
Steering Gear Systems
Intermediate shafts, steering arms, bearings
Material: 1.4317 corrosion-resistant cast steel
Certification: DNV / WIWeB
Weiterverarbeitung

LAND-BASED APPLICATIONS

Land-based Security and Defence Industry

Components for military land-based systems, including armoured vehicles and other defence platforms, must withstand extreme mechanical stresses, harsh and varying climatic conditions and prolonged operational deployment. Steel Defence Solutions develops and manufactures high-quality steel and stainless steel components and assemblies for demanding defence applications – from individual parts and prototypes to small-batch and series production. We support our customers throughout the entire value chain – from material selection to ready-to-install components, ensuring reliability, durability and long-term operational readiness.

  • Weldable, corrosion-resistant stainless steel grades
  • Weldable armour steel castings up to hardness class R ≥500HB / 50HRC e.g. Structural and protection components
  • High-temperature-resistant alloys e.g. Weapon systems and engine components
  • Wear-resistant materials e.g. Running gear components
  • High-strength cast materials
Exhaust Systems
Pipes, Exhaust manifolds, flanges, bushings
Heat-resistant stainless steels for extreme operating conditions:
1.4832, 1.4828, 1.4825, 1.4460
Engine Components
Valve seat rings for combustion engines
High-quality special steel for extreme thermal and mechanical loads: PL33, PL500, ET50, CrNi 60 40
Running Gear
Cast running gear components
Tank track links
Weapon System Components
Muzzle flash suppressors, muzzle Brakes, compensators manufactured from high-temperature-resistant stainless steels.
Gun cradles

SAFETY-CRITICAL APPLICATIONS

High-Performance Materials for Munition Components and Propulsion Systems

Components for safety-critical applications demand high material quality, durability and consistent manufacturing processes. SDS supports you with application-specific materials selection, metallurgical advice and coordinated manufacturing processes.

  • Guided missiles & torpedoes: Housing tubes and propulsion system components (e.g. 1.4317).
  • Artillery & mortar munition bodies: e.g. GJS spheroidal graphite iron and GS steel castings.
  • High-temperature-resistant materials for jet and rocket propulsion systems.
  • Cryogenic stainless steel grades for cryogenic propellant systems and related applications.
Weiterverarbeitung
Munition Bodies
Cast munition bodies
From 60 mm calibre
Guided Missile Systems
Housing tubes and propulsion system components
Structural components
Propulsion Systems
High-temperature-resistant components for jet and rocket propulsion systems.

Application examples

Typical Components for Defence Applications

A selection of representative components and assemblies manufactured using different production processes for applications in the security and defence industry.

Forged Components
Torpedo tubes (submarine)
Flanges
Articulated rings (submarines)
Static Casting
Submarine pressure hull bulkhead hatches and covers
Hawse openings (shipbuilding)
Cylinder bases and cylinder guides
Hook foundations
Capstan heads
Investment Casting
Exhaust manifolds
Crossheads (shipbuilding)
Rudder bushes
Centrifugal Casting
Locking cams (submarine)
Shaft tubes (submarine)
Mast tubes (submarines)
Outer tubes (submarine)
Rudder stock sleeves (shipbuilding)
Explore manufacturing processes

SELECTED COMPLETED PROJECTS

References from Demanding Industrial Applications

Steel Defence Solutions develops and manufactures high-quality components for safety-critical and demanding industrial applications. The following companies are representative of projects where materials expertise, manufacturing quality and long-term reliability are essential.

Maritime Security and Defence Industry

  • Becker Marine Systems
  • Blohm+Voss
  • GABLER
  • Hanwha Ocean (formerly DSME)
  • mtu
  • RENK
  • SCHMOLZ + BICKENBACH GUSS GmbH
  • TKMS

Land-based Security and Defence Industry

  • BorgWarner
  • JTK Power
  • mtu
  • MWH
  • Palmet
  • Wärtsilä

Casting Tomorrow’s Solutions Today.

Let us discuss your project. As a specialised partner to the security and defence industry, we develop high-quality steel and stainless steel components as well as metallurgical solutions – with reliability, a collaborative approach and the materials expertise of Steel Defence Solutions.

Discuss your project